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Skid-mounted fuel station (standard industry spelling: "skid-mounted") is a movable ground fuel dispensing unit highly integrated with oil storage, refueling, oil unloading, oil vapor recovery, safety protection and intelligent control functions on a steel skid base. Its formal technical name is barrier explosion-proof skid-mounted fuel dispensing device. Essentially a modular, standardized "mobile fuel station", it can be hoisted and relocated as a whole without complicated civil engineering required for conventional fixed fuel stations.

I. Core Definition & Regulatory Basis

Skid-mounted fuel station (standard industry spelling: "skid-mounted") is a movable ground fuel dispensing unit highly integrated with oil storage, refueling, oil unloading, oil vapor recovery, safety protection and intelligent control functions on a steel skid base. Its formal technical name is barrier explosion-proof skid-mounted fuel dispensing device. Essentially a modular, standardized "mobile fuel station", it can be hoisted and relocated as a whole without complicated civil engineering required for conventional fixed fuel stations.

Core Regulatory Standards

  • AQ/T 3002-2021 Technical Requirements for Barrier Explosion-Proof Skid-Mounted Fuel (Gas) Devices (implemented on August 1, 2021), issued by the Ministry of Emergency Management of the People’s Republic of China

  • GB50156-2021 Technical Standard for Automobile Refueling, Gas Refueling and Hydrogen Refueling Stations

  • GB150 Pressure Vessels

  • GB8624 Classification of Combustion Performance of Building Materials and Products

Mandatory Technical Parameters

  • Maximum volume of single tank ≤50m³ (≤20m³ recommended for built-up urban areas)

  • Total combined volume of multiple tanks generally ≤120m³

  • Atmospheric pressure design; design pressure of inner tank ≥0.8MPa

  • Minimum wall thickness of steel oil tank ≥6mm (mandatory national standard)

  • Filling rate of barrier explosion-proof materials ≥95%

II. Full Structure Breakdown & Detailed Introduction of Core Components (Professional Grade)

1. Barrier Explosion-Proof Double-Layer Storage Tank (Core Safety Component)

 

Component

Technical Parameters

Function Description

Material

Q235B/Q345R carbon steel; stainless steel optional

Ensure tank structural strength and corrosion resistance; Q345R features over 20% higher strength than Q235B

Wall Thickness

National standard minimum 6mm; common specifications: 6/8/10mm

8mm for long-term service; 10mm for harsh environments (mines / construction sites)

Structure

Double-layer tank (inner tank + outer tank) with 50–100mm interlayer gap

Inert gas filling or leakage detection system installed in interlayer for real-time leakage monitoring

Barrier Explosion-Proof Material

Special aluminum alloy / stainless steel mesh with honeycomb or spherical structure

Divide internal tank space into tiny compartments to inhibit flame propagation; no explosion under open flame, bullet impact or collision

Anti-Corrosion Process

Epoxy zinc-rich primer + intermediate paint + topcoat (coating thickness ≥200μm) / FRP outer cladding

Extend service life to over 15 years with acid and alkali resistance

Accessories

DN600 manhole, anti-overflow valve, emergency pressure relief valve (opening pressure: 0.02–0.03MPa), high/low liquid level sensors (precision ±1mm), sewage outlet

Guarantee safe operation and convenient maintenance

Stiffeners

No less than 4 sets of internal stiffeners for single tanks over 25m³

Prevent tank deformation and enhance structural stability

2. Fuel Dispensing System (Core for Efficient Oil Supply)

  • Explosion-proof fuel dispenser: Explosion-proof motor (Ex d IIB T4), drip-proof automatic shut-off nozzles, functions for fixed volume / fixed amount / fixed monetary value refueling; optional single dispenser with dual or four nozzles for multiple oil types

  • Oil vapor recovery system: Primary (unloading) / secondary (refueling) / tertiary (adsorption) recovery, recovery efficiency ≥95%, complying with GB 37822-2019 to cut VOCs emissions

  • Oil unloading system: Oil-resistant and pressure-resistant unloading hoses, DN80/DN100 quick connectors, anti-overflow valves, oil vapor recovery ports, static grounding devices (grounding resistance ≤4Ω)

  • Oil pump: Explosion-proof submersible pump / gear pump, flow rate 30–60L/min, delivery head ≥15m, noise ≤75dB

3. Nine-Layer Comprehensive Safety Protection System

 

Protection Type

Core Configuration

Technical Requirements

Safety Effect

Explosion Prevention

Barrier explosion-proof materials + Ex d IIB T4 explosion-proof electrical appliances

Pass national explosion-proof inspection; no explosion after 2-hour open flame burning test

Reduce explosion shock wave intensity by over 90%

Fire Resistance

Class A1 flame retardant fire panels / 50–80mm rock wool thermal insulation

Withstand temperature over 1000°C; flame retardant duration ≥90 minutes

Stop fire spread and protect tank structure

Fire Suppression

8–16kg ultra-fine dry powder automatic fire suppression system covering refueling zone and control cabinet

Response time ≤3 seconds, fire extinguishing efficiency over 99%

Put out initial fire within 3 seconds

Overflow Prevention

High liquid level alarm + anti-overflow valve, liquid level precision ±1mm

Automatic alarm at 90% liquid level and automatic oil cut-off at 95% during unloading

Avoid oil spillage and environmental pollution

Static Elimination

Static grounding device + cross bonding, grounding resistance ≤4Ω

Eliminate static accumulation to prevent spark generation

Eliminate explosion risks caused by static electricity

Emergency Cut-Off

Manual / automatic emergency cut-off valve with auto shut-off upon power failure

Rapid oil pipeline cut-off within ≤1 second in accidents

Prevent leakage and spreading of oil products

Pressure Relief

Emergency pressure relief device with opening pressure 0.02–0.03MPa

Avoid excessive internal tank pressure and preserve tank integrity

Prevent tank rupture due to overpressure

Gas Monitoring

Combustible gas detector triggering alarm at LEL ≤25%, covering refueling and unloading areas

Real-time monitoring of oil vapor concentration with audible & visual alarms

Early warning of oil vapor leakage hazards

Lightning Protection

Lightning receptors + down conductors, grounding resistance ≤10Ω

Prevent accidents induced by lightning strikes

Protect electrical equipment and personnel safety

4. Intelligent Control System (Optional High-End Configuration)

  • Remote monitoring: 4G/5G IoT module, real-time upload of liquid level, pressure, temperature and flow data to cloud platform for mobile APP real-time checking

  • Intelligent management: IC card / license plate recognition / APP payment, automatic upload of refueling records, fleet management support (vehicle information, driver access authority, refueling limit settings)

  • Fault diagnosis: Automatic detection of system faults (leakage, pump malfunction, sensor failure), remote alarm, OTA upgrade support

  • Energy consumption analysis: Oil vapor recovery efficiency monitoring and energy statistics to optimize operation costs (10–20% annual fuel cost savings)

  • Permission management: Multi-level user access (administrator / operator / driver) to avoid unauthorized operation; operation records stored for over 1 year for traceability

  • Unattended operation: License plate recognition + automatic payment + remote customer service, no on-site staff required, suitable for remote areas and night operation

III. Complete Product Classification (Professional Breakdown)

1. Classification by Appearance Structure (Affect Deployment & Transportation)

 

Type

Structural Features

Volume Range

Applicable Scenarios

Core Advantages

Bare Tank Type

No outer protective panels, only frame + tank body

5–30m³

Temporary construction sites, overseas projects, tight budget

Low cost (15–20% cheaper than fireproof board type), superior heat dissipation, easy assembly & disassembly

Container Type

Standard 20/40ft container body with high integration

5–30m³

Cross-border transportation, standardized station construction in industrial parks

Excellent sealing, convenient sea/land transportation, uniform appearance

Fireproof Board Type

Outer cladded with Class A1 flame retardant thermal insulation panels

5–50m³

Conventional station construction for domestic enterprises

Fire & heat insulation, high regulatory compliance, attractive and durable

Customized Type

Special-shaped structure tailored to special sites

5–50m³

Ports, airports, mines and other special scenarios

Custom-designed to perfectly fit site constraints

2. Classification by Volume (Single Tank ≤50m³, National Standard Upper Limit)

 

Volume Specification

Compartment Configuration

Occupied Dimensions

Applicable Scenarios

Reference Price (CNY)

Small Size

5m³/10m³ (single / dual compartment)

3m×5m×2.5m (approx. 15㎡)

Small fleets (≤20 vehicles), small factories

80,000 – 150,000

Medium Size

20m³/25m³/30m³ (mainly dual compartment)

4m×6m×2.5m (approx. 24㎡)

Logistics parks, bus stations (20–50 vehicles)

180,000 – 300,000

Large Size

40m³/50m³ (multi-compartment optional)

5m×8m×2.5m (approx. 40㎡)

Large industrial & mining plants, port fleets (≥50 vehicles)

350,000 – 500,000

3. Classification by Compartment Structure (Affect Oil Compatibility)

 

Structure

Features

Applicable Scenarios

Price Difference

Single Compartment

Single oil storage chamber with simple structure

Enterprises with single oil type demand (pure diesel fleets)

Base price, no extra surcharge

Dual Compartment

Isolated dual storage chambers (e.g. 10+10m³, 20+10m³), one dispenser with dual nozzles

Mixed fleets using gasoline & diesel

10–15% higher than single compartment model

Multi-Compartment

Three or more separated chambers (e.g. 10+10+10m³)

Enterprises requiring special oil products (gasoline + diesel + lubricant)

20–30% higher than single compartment model

4. Classification by Oil Type (Affect Explosion-Proof Grade & Materials)

 

Oil Type

Explosion-Proof Grade

Special Requirements

Price Impact

Gasoline

Ex d IIB T4 (high grade)

Oil vapor recovery efficiency ≥95%, double-layer tank + leakage detection system

Base price ×1.1

Diesel

Ex d IIA T3 (medium grade)

Low temperature resistance (optional -10℃/-20℃ version), anti-gelling device

Base price benchmark

Dual Oil (Gasoline + Diesel)

Compatible with gasoline and diesel

Separated dual compartments, independent oil vapor recovery systems, anti-mixing design

Base price ×1.2

Special Oil

Jet fuel, methanol/ethanol fuel, lubricating oil

Custom chambers, special chemical-resistant pipelines

Base price ×1.5–2.0

5. Classification by Intelligence Level (Affect Management Efficiency)

 

Grade

Configuration

Functions

Price Difference

Basic Version

Only standard safety configurations

No remote monitoring, manual refueling record keeping

Base price

Standard Version

Standard intelligent control system

IC card refueling, local data storage, basic report generation

Base price ×1.1

Advanced Version

Remote monitoring + mobile APP management

Real-time data upload, remote control, fault alarm, fleet management

Base price ×1.2–1.3

Flagship Version

AI intelligent system + full unattended operation

License plate recognition, automatic payment, energy consumption analysis, predictive maintenance

Base price ×1.5–1.8

IV. Detailed Breakdown of Core Price Influencing Factors (Accurate Quotation Guide)

1. Weight Table of Core Pricing Parameters

 

Influencing Factor

Weight Ratio

Price Variation

Judgment Standard

Tank Volume

30%

Price rises 20–30% per additional 10m³

Single tank ≤50m³; total volume of dual compartments ≤100m³

Compartment Structure

15%

Dual compartment +10–15%; multi-compartment +20–30%

Integrity of compartment isolation and anti-oil-mixing performance

Steel Plate Thickness

10%

6mm upgraded to 8mm: +10%; 8mm upgraded to 10mm: +10%

National standard minimum 6mm; thicker plates deliver higher safety and longer service life

Explosion-Proof Performance

10%

Price gap caused by quality of barrier explosion-proof materials and certification grade

Must pass national explosion-proof inspection (e.g. China Special Equipment Inspection & Research Institute)

Fire & Flame Retardant Performance

8%

Price varies by fire panel grade (Class A1 optimal) and thickness

Flame retardant duration ≥90 minutes, comply with GB50156

Fire Suppression System

7%

Ultra-fine dry powder / CO₂ systems, capacity range 8–16kg

Response time ≤3 seconds, full zone coverage

Intelligence & Remote Control Level

15%

Remote monitoring / APP / AI / unattended functions

More functions equal higher price and easier management

Brand & After-Sales Service

5%

Premium brands +20%; packages including installation, commissioning & training

1–3 year warranty, after-sales response within 24 hours

2. Practical Price Differentiation Guidelines

(1) Impact of Steel Plate Thickness & Explosion-Proof Materials

  • Standard 6mm plate: Base price, meets fundamental safety requirements

  • 8mm thickened plate: +10% cost, stronger anti-deformation performance for long-term service

  • 10mm extra-thick plate: +20% cost, suitable for harsh mine and construction site environments

  • Imported barrier explosion-proof materials: +15–20% cost, over 5 years longer service life and superior explosion-proof performance

(2) Upgrades for Fire Retardant & Fire Suppression Systems

  • Basic Class A1 50mm fire panel: Base price

  • Thickened Class A1 80mm fire panel: +8% cost, enhanced heat insulation effect

  • Standard 8kg ultra-fine dry powder fire suppression system: Base price

  • Dual suppression system (ultra-fine dry powder + carbon dioxide): +15% cost, ideal for high-risk chemical industrial parks

(3) Price Surcharges for Intelligent & Remote Control Configurations

 

Optional Configuration

Price Surcharge Ratio

Core Functional Highlights

Remote Monitoring Module

+10%

Real-time liquid level, pressure & temperature viewing; mobile APP fault alarm

IC Card / License Plate Recognition System

+12%

Automatic vehicle identification, refueling data recording, fleet management support

Full Unattended Operation System

+30%

License plate recognition + automatic payment + remote customer service, zero on-site staffing required

AI Energy Consumption Analysis System

+15%

Optimize refueling strategies and cut operating costs

V. Compliance Approval Process & Purchasing Guidelines

1. Compliance Approval Procedures (Self-Use Type, Key Steps)

  1. Project Filing: Submit project feasibility report for filing with Economic & Information Commission / Development & Reform Commission

  2. Safety Assessment: Safety condition review by emergency management department and issuance of safety evaluation report

  3. Fire Control Approval: Fire design review and acceptance by fire department with complete fire-fighting equipment deployment

  4. EIA Approval: Environmental impact assessment by environmental authority to verify qualified oil vapor recovery systems

  5. Comprehensive Acceptance & Filing: Obtain Hazardous Chemical Business License (mandatory for commercial external sales) after passing full acceptance

  6. Routine Supervision: Regular safety inspections, lightning & static electricity testing, and equipment maintenance

2. Core Purchasing Standards (Avoid Pitfalls)

  1. Complete Qualifications: Special Equipment Manufacturing License, explosion-proof certification, ISO9001/14001 certification

  2. Mandatory Safety Configurations: Double-layer tank + leakage detection + barrier explosion-proof device + automatic fire suppression + emergency cut-off valve (all indispensable)

  3. Environmental Compliance: Oil vapor recovery efficiency ≥95%, meet national VOCs emission standards

  4. Site Matching: Select specifications according to fleet scale, oil type and site space dimensions

  5. After-Sales Support: 1–3 year warranty, full installation & commissioning, staff training and periodic maintenance services

3. Full Life Cycle Cost Analysis

  • Initial Investment: Skid-mounted equipment + foundation construction + approval fees (1/5–1/3 the cost of a conventional fixed fuel station)

  • Operation & Maintenance Cost: Annual maintenance fee accounts for 2–3% of total equipment value; low power consumption (oil vapor recovery system power ≤1kW)

  • Service Life: Over 15 years, far longer than temporary refueling equipment

  • Relocation Cost: Integral hoisting relocation with low expense (5–10% of initial investment)

  • Economic Benefits: Self-use by enterprises cuts fuel costs by 10–20% and boosts refueling efficiency by over 40%

VI. Summary & Model Selection Recommendations

Skid-mounted fuel stations represent a new integrated refueling solution combining safety, environmental friendliness, high efficiency and flexibility, widely deployed in logistics parks, industrial and mining enterprises, ports, bus terminals, airports and other scenarios. Prices range from 80,000 CNY to over 500,000 CNY, determined by seven core factors: tank volume, compartment structure, steel plate thickness, explosion-proof performance, fire retardant capacity, fire suppression system and intelligence level.

Model Selection Suggestions

  1. Small enterprises (≤20 vehicles): 10m³ single/dual compartment fireproof board type, basic safety package + standard intelligent system

  2. Medium enterprises (20–50 vehicles): 20–30m³ dual compartment fireproof board type, 8mm steel plate + advanced intelligent system + dual fire suppression system

  3. Large enterprises (≥50 vehicles): 40–50m³ multi-compartment fireproof board type, 10mm steel plate + flagship intelligent system + full set of protective configurations

Would you like me to generate a customized selection plan and precise quotation sheet based on your specific requirements (fleet size, oil type, site dimensions, budget range)? If you provide these details, I can deliver a detailed configuration list and price bracket.

Copy Remarks

  1. All technical terms, national standard codes and explosion-proof grades adopt unified international industry standard English expressions, applicable for foreign trade catalogs, bidding documents and product brochures;

  2. Currency unit CNY retained for domestic quotation; replace with USD/EUR directly for overseas business;

  3. All table formats, paragraph logic and heading levels fully consistent with original Chinese text, one-click copy available for Word, website and PPT editing.

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